The precision mold processing workflow typically involves multiple steps and techniques

Jvtech is a company that specializes in liquid silicone rubber (LSR) molding, adhering to a rigorous process workflow to ensure the highest quality and precision in our mold manufacturing. Our dedication to innovation and customer satisfaction is evident in our meticulous attention to detail at every stage of the process. By choosing Jvtech, you are selecting a partner that is committed to delivering LSR molds that meet the exacting standards of today's precision manufacturing industries.

The precision mold processing workflow typically involves multiple steps and techniques, including:

1. Mold Design: Based on the product requirements and technical specifications provided by the client, our team of skilled designers creates a mold design that is then communicated with the client for confirmation. This ensures that the mold meets the specific needs and expectations of our client.

2. Material Procurement: We source appropriate materials, such as steel and copper, according to the design specifications. Our procurement team works closely with reliable suppliers to ensure the quality and availability of the materials needed for mold manufacturing.

3. Processing Preparation: A processing plan is devised based on the design drawings, including the routing, cutting, trimming, and assembly steps. This plan is carefully crafted to ensure efficiency and accuracy in the mold manufacturing process.

4. Rough Machining: Initial machining is performed using CNC machines, mills, and lathes to achieve the overall shape and size of the mold. Our skilled machinists utilize their expertise and state-of-the-art equipment to ensure precision and quality in this initial stage.

5. Precision Machining: Detailed machining is carried out on precision CNC machines, including drilling, milling, turning, boring, and wire cutting. Our team of experienced machinists ensures that each mold component is manufactured with high precision and adherence to the specified dimensions.

6. Grinding and Polishing: Surface treatment is applied using grinders and polishers to enhance the flatness and smoothness of the precision mold. This step is crucial in achieving a high-quality finish and ensuring the mold's functionality.

7. Heat Treatment: Heat treatment processes such as hardening and tempering are applied to the mold according to specific requirements, increasing its hardness and wear resistance. This treatment ensures that the mold can withstand the demands of high-production environments.

8. Assembly and Adjustment: LSR mold components are assembled and debugged to ensure the precision mold operates correctly and meets precision standards. Our skilled technicians carefully assemble the mold parts and make necessary adjustments to achieve optimal performance.

9. Surface Treatment: Surface treatments such as coating, electroplating, or spraying are applied as needed to improve the mold's corrosion resistance and aesthetic appearance. These treatments enhance the mold's durability and longevity.

10. Inspection and Quality Control: The mold is inspected to ensure dimensional accuracy and functional integrity. Our quality control team employs advanced measurement tools and techniques to ensure that the mold meets the highest standards. If necessary, rework and corrections are performed to meet the client's requirements.

11. Delivery and After-Sales Service: Once the precision mold is completed, it is carefully packaged and delivered to the client. We also provide after-sales service to address any concerns or issues that may arise during the mold's usage. Our dedicated team is always ready to assist our clients and ensure their satisfaction.

By choosing Jvtech for your LSR molding needs, you can be confident that you are selecting a partner that is committed to delivering molds that meet the exacting standards of today's precision manufacturing industries. Our expertise in mold design, material procurement, machining, surface treatment, and quality control ensures that you receive a high-quality, precision mold that exceeds your expectations.